Home / Examples / Thermal Analysis [Watt] / Example 21: Measurement of Thermal Resistance and Heat Flow Rate with Measuring Terminal Boundary

Example 21: Measurement of Thermal Resistance and Heat Flow Rate with Measuring Terminal Boundary


General

Analysis Condition

Item

Settings

Solver

Thermal Analysis [Watt]

Analysis Space

3D

Analysis Type

Steady-state Analysis

Model Unit

mm

Options

N/A

Graphical Objects

Two solid box bodies are defined. One of them is given the body attribute of[heat source], and the other one is given the boundary condition of [heat transfer: convection/ambient radiation].

For the second model, the solid body is cut in the middle and [measuring terminal] boundary condition is applied to the sections.

General mesh size is 1.0

 

Body Attributes and Materials

Body Number/Type

Body Attribute Name

Material Name

0/Solid

BODY

MAT

1/Solid

SOURCE

MAT_SOURCE

 

The heat source of the body attribute [SOURCE] is set as follows.

Body Attribute Name

Tab

Settings

SOURCE

Heat Source

0.0011 [W]

 

The thermal conductivity of the material properties [MAT], [MAT_SOURCE] are set as follows.

Material Name

Tab

Settings

MAT

Thermal Conductivity

0.01 [W]

MAT_SOURCE

Thermal Conductivity

100 [W]

Boundary Conditions

Boundary Condition Name/Topology

Tab

Boundary Condition Type

Settings

AMBIENT/Face

Heat

Heat Transfer/Convection

Select Natural Convection (Automatic Coefficient Calculation)

Radiation Type: Ambient (Speed Prioritized)

Select Individual Setting

Ambient Temperature: 25 [deg]
Ambient Radiation: 0.8

TERMINAL1/Face (for Model 2 only)

Heat

Measuring Terminal

N/A

TERMINAL2/Face (for Model 2 only)

Heat

Measuring Terminal

N/A

 

Results

The vector diagrams of the heat flux of the Models 1 and 2 are shown below. The unit of the color scale is [W/m2].

Compared with the Model 1, the Model 2 has [Measuring terminal] added as the boundary condition. The result is not different from the Model 1.

The heat flux of 10 [W/m2] is exhibited in the BODY.

The heat flow rate in the BODY is 0.001 [W] based on the cross sectional area of 100 [mm].

All heat of the heat source of 0.001 [W] is flowing upward.

 

The heat flow rate of the Model 1 is shown in the table below.

 

 

At Q1-2, the heat flow rate from the heat source body SOURCE (Terminal 1) to the boundary AMBIENT (Terminal 2) is 0.001 [W].

At Q1-Ambient, the heat flow rate from the boundary AMBIENT (Terminal 2) to the ambient is 0.001 [W].

As natural convection and ambient radiation are set concurrently as boundary conditions, their details are also shown.

 

The heat flow rate of the Model 2 is shown in the table below.

At Q1-2, the heat flow rate from the heat source body SOURCE (Terminal 1) to the measuring terminal TERMINAL1 (Terminal 2) is 0.001 [W].

At Q2-3, the heat flow rate from the measuring terminal TERMINA1 (Terminal 2) to the measuring terminal TERMINAL2 (Terminal 3) is 0.001 [W].

At Q3-4, the heat flow rate from the measuring terminal TERMINAL2 (Terminal 3) to the boundary AMBIENT (Terminal 4) is 0.001 [W].

 

The thermal resistance of the Model 1 is shown in the table below.

At R1-2, the thermal resistance is 11000 [deg/W] between the heat source body SOURCE (Terminal 1) and the boundary AMBIENT (Terminal 2).

With thermal conductivity: 0.01 [W/m/deg], thickness: 11 [mm], and cross section: 100 [mm],

the theoretical value is 11 x 1e-3 / ( 0.01 * 100 x 1e-6 ) = 11000 [deg/W].

The results and the theoretical value match.

At R2-Ambient, the thermal resistance is 1102[deg/W] across the boundary AMBIENT (Terminal 2) and the ambient.

As natural convection and ambient radiation are set concurrently as boundary conditions, their details are also shown.

 

The thermal resistance of the Model 2 is shown in the table below.

The thermal resistance between the heat source body SOURCE (Terminal 1) and the boundary AMBIENT (Terminal 2) of the Model 1
is divided at the measuring terminals and each detail of the thermal resistance is shown.

At R1-2, the thermal resistance is 5000[deg/W] between the heat source body SOURCE (Terminal 1) and the measuring terminal TERMINAL1 (Terminal 2).

At R2-3, the thermal resistance is 1000[deg/W] between the measuring terminal TERMINAL1 (Terminal 2) and the measuring terminal TERMINAL2 (Terminal 3).

At R3-4, the thermal resistance is 5000[deg/W] between the measuring terminal TERMINAL2 (Terminal 3) and the boundary AMBIENT (Terminal 4).

The results are reasonable considering each thickness is 5 [mm], 1 [mm], and 5 [mm].

 

The equivalent circuit of the results is shown as follows.