CAE Software【Femtet】Murata Software Co., Ltd.
The mating of connector (2D) is analyzed.
The forces at the contact points of a plug and a jack are solved.
Unless specified in the list below, the default conditions will be applied.
Item |
Settings |
Analysis Space |
2D |
Model unit |
mm |
Item |
Settings |
Solvers |
Mechanical Stress Analysis [Galileo] |
Analysis Type |
Static analysis |
Large deformation |
Select “Large displacement”. |
The nonlinear analysis is set up on the Step/Thermal Load tab as follows.
Tab |
Setting Item |
Settings |
Step/Thermal Load |
Step/Reached Temperature Setting |
Substeps of Step 1 : 80 |
The forced displacement is applied on the tail of the plug.
Two contactee surfaces are set on the inner surface of the jack and a contactor surface is set on the plug.
The upper contactee surface and the contactor surface are designated as a contact pair in the “Boundary Pair” dialog. The lower contactee surface and the contactor surface are designated as another contact pair. The contact forces of contact pairs are acquired.
Body Number/Type |
Body Attribute Name |
Material Name |
5/Sheet Body |
PLUG |
000_Polyethylene(PE) |
7/Sheet Body |
JACK |
008_Cu |
8/WireBody * |
|
|
The material properties are based on the Material DB.
8/WireBody is imprinted on the central axis of the plug. The wire body is allowed to move only in the X direction, as set in the boundary condition.
Boundary Condition Name/Topology |
Tab |
Boundary Condition Type |
Settings |
Fix/Edge |
Mechanical |
Displacement |
Select the XZ component. UX=0, UZ=0 |
Move/Edge |
Mechanical |
Displacement |
Select the XZ component. UX=-12.5×10^-3[m] UZ=0 |
Contactor/Edge |
Mechanical |
Contact surface |
Contact Surface Classification: Contactor surface |
Target1/Edge |
Mechanical |
Contact surface |
Contact Surface Classification: Contactee surface |
Target2/Edge |
Mechanical |
Contact surface |
Contact Surface Classification: Contactee surface |
The following contact pairs are set in “Boundary Pair” dialog.
Boundary Pair |
Coefficient of Friction |
Contactor – Target1 |
0.0 |
Contactor – Target2 |
0.0 |
The diagram below shows the deformation of the jack and plug in a substep when 50% of the defined load (50% of the -12.5×10-3[m] displacement) is applied. The vectors in the diagram show maximum principal stresses.
The inner and outer area of the jack exhibit tensile stress and compressive stress respectively.
The deformation and the distribution of the maximum principal stresses in another step when 95% of the defined load is applied is shown below.
Z component of the contact force is shown in the following graph.
Horizontal axis is step. Displacement of Move is incremental over the steps.
Z components of the contact forces are generated in the opposite direction. The contact forces will come to zero as the plug fits into the cavity area of the jack.