Example65 Contact Analysis of Bending Plate

General

  • This is an example of a contact analysis of the process of bending a plate into a U-shape by pressing it with other plates from both sides.
     

  • The deformation, the displacement distribution, and the stress distribution are solved.
     

  • Unless specified in the list below, the default conditions will be applied.

Analysis Space

Item

Setting

Analysis Space

2D

Model unit

mm

Analysis Condition

“Large Deformation” is selected as the analysis involves the large deformation with rotation.

Item

Setting

Solver

Stress analysis [Galileo]

Analysis Type

Static Analysis

Options

Select Large Deformation

The Step/Thermal Load is set as follows.

Since the deformation is large, the number of substeps is increased to ensure the convergence of calculation.

Tab

Setting Item

Setting

Step/Thermal Load

Step/Reached Temperature Setting

Number of Substeps : 40

Options for the nonlinear analysis Select Save the results of substeps

Model

A symmetric boundary (symmetric) and a contactor face (contactor) are set to the plate that is to be bent.

Also, a fixed Z-displacement boundary (fix_z) is set for the stable bending.

The contacting parts are made circular so that the plate bends downward convexly.

The circular form is adjusted so that the initial contact occurs above the fixed Z-displacement boundary (fix_z).

 

A contactee surface (target) and a displacement boundary (move) are set to the plate that is used for bending the other plate.

Body Attributes and Materials

Body Number/Type

Body Attribute Name

Material Name

1/Sheet

pusher

007_Fe *

3/Sheet

plate

001_Al *

* Available from the material DB

Boundary Condition

The boundary conditions are set as follows.

Boundary Condition Name/Topology

Tab

Boundary Condition Type

Setting

fix_z/vertex

Mechanical

Displacement

Select the Z Component.
UX=0

Move/Edge

Mechanical

Displacement

Select the X and Z components.

UX= -45 x 10-3 [m]
UZ= 0.0 x 10-3 [m]

contactor/Edge

Mechanical

Contact Surface

Contactor surface

target/Edge

Mechanical

Contact Surface

Contactee surface

Symmetric/Edge

Symmetry/Continuity

Symmetry

Select Reflective

 

The contact pair is set as below. The coefficient of friction is set to 0.

Boundary Pair

Coefficient of Friction

contactor-target

0.0

Results

The displacement and the von Mises stress distribution at the step 0.5 are shown below.

The stresses are exhibited over the entire plate body.

 

Below are the displacement and the von Mises stress distribution at the step 1.0.

 

Since the bending deformation of the body is concentrated in the center part, the mechanical stress also occurs in the same part.