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Home / Examples / Magnetic Analysis (Luvens, Transient Analysis) / Example 3: Cogging Torque of Axial Gap Type Motor

Example 3: Cogging Torque of Axial Gap Type Motor


General

  • Axial gap type motor is analyzed.
    Axial gap type motor consists of opposing disc type rotor and stator.
    Cogging torque is analyzed which is generated by the rotor's rotation while no electricity is applied to the coils.

  • Analysis function for axial gap motor is applied.

  • The cogging torque and the magnetic flux density are solved.
     

  • Unless specified in the list below, the default conditions will be applied.
     

  • Obtain this session's project file. (Right-click and choose 'Save link as')


  • Results will vary depending on Femtet version and the PC environment.

Analysis Conditions

Item

Settings

Solver

Magnetic Analysis [Luvens]

Analysis Space

3D

Analysis Type

Transient Analysis

Unit

mm

Options

Select Rotating Machinery.

 

[Partial Model (Symmetric Model) Setting]

Select Partial Model.

Number of Divisions of Full Model: 4

Select Convert results to full model for output.

 

The Rotating Machinery tab is set as follows.

Tab

Setting Item

Settings

Rotating Machinery

Rotational Movement

Select Constant Velocity

Number of Rotations: 1800 [r/min]

Rotor’s Initial Rotation Position: 0 [deg]

Gap Type

Axial Gap

Number of Sliding Mesh Divisions

Circumferential Division Angle: 1.0 [deg]

Rotational Quantity per Step: 1 [mesh]

Number of Sliding Mesh Layers: 3

Location of Sliding Mesh

Deselect Automatic Calculation

Rotor Type: Outer Rotor

 

[Gap Radius] Inner: 110×10-3 [m]

Outer: 112×10-3 [m]

 

[Gaps' Coordinates in Axial Direction] Top Side of Upper Gap: 52×10-3 [m]

Bottom Side of Upper Gap: 50×10-3 [m]

Top Side of Lower Gap: -50×10-3 [m]

Bottom Side of Lower Gap: -52×10-3 [m]

 

Division Size of Sliding Mesh in the Axis Direction

Divide at uniform interval with specified mesh size

10.0 [mm]

 

Set the Mesh Tab as follows.

Tab

Setting Item

Settings

Mesh

Meshing Setup

Automatically set the general mesh size: Deselect

General Mesh Size: 7 [mm]

Air Domain Creation

Select Create air domain automatically

Air Domain Scale: 1.2

 

The Transient Analysis tab is set up as follows.

With the settings as below, number of calculation steps is 90, circumferential division angle is 1.0 [deg], and rotational quantity per step is 1[mesh]. The rotation up to 90 degrees (=90*1.0*1) is analyzed.

Tab

Setting Item

Settings

Transient Analysis

Timestep

Automatic

Table

Number

Number of Calculation Steps

Output Interval

1

90

1

 

Graphical Objects

A rotor core and coils are placed between stator cores and permanent magnets.

By utilizing the symmetry of the analysis model, it is made to be a quarter model.

"Air Domain Creation" is selected.

  • It is assumed that coil1, 2, and 3 are made of fine copper wires which will have little effect of induced current. So, [No] is selected for the options of Induced Current.
    If [Yes] is selected, the loss by induced current will affect the analysis and correct cogging torque will not be obtained.

Body Attributes and Materials

Body Number/Type

Body Attribute Name

Material Name

34/Solid

coil1

Cu

35/Solid

coil2

Cu

36/Solid

coil3

Cu

33,37,38/Solid

st_core

core

20,31/Solid

mag1

mag

19,30/Solid

mag2

mag

23,32/Solid

rt_core

core

 

The material properties are set up as follows:

Body Attribute Name

Tab

Settings

coil1

Current

Induced Current: Deselect

Stator/Rotor/Air

Stator

coil2

Current

Induced current: deselect

Stator/Rotor/Air

Stator

coil3

Current

Induced Current: Deselect

Stator/Rotor/Air

Stator

mag1

Direction

Vector: X=0, Y=0, Z=1

Stator/Rotor/Air

Rotor

mag2

Direction

Vector: X=0, Y=0, Z=-1

Stator/Rotor/Air

Rotor

rt_core

Stator/Rotor/Air

Rotor

st_core

Stator/Rotor/Air

Stator

 

The material properties are set as follows.

Material Name

Tab

Properties

Cu

Conductivity

Conductivity Type: Conductor

Conductivity: 5.977x107 [S/m]

mag

Relative permeability

Material Type: Permanent Magnet

Magnet

Magnetization Characteristic Type: Linear

Magnetization Strength: 0.5 [T]

Relative Permeability: 1.05

core

Permeability

Magnetization Characteristic Type: Select B-H Curve

  

B-H Curve Table

Magnetic Field [A/m]

Magnetic Flux Density [T]

0

0

58

0.42

90

0.8

180

1.19

380

1.37

1100

1.48

2000

1.55

3000

1.608

11000

1.81

20000

1.91

 

Boundary Conditions

Symmetric period boundary is set.

Boundary Condition Name/Topology

Tab

Boundary Condition Type

Settings

Symmetry

Symmetry/Continuity

Periodic

Rotation (Periodic)

Results

The distribution of the magnetic flux density at the rotation angle of 0[deg] is shown below.

 

The waveform of cogging torque is shown as follows. It is output to [Torque [N*m]] of the result table.