Home / Examples / Stress Analysis [Galileo] / Example 24 : Stress Analysis of a Tool

Example 24 : Stress Analysis of a Tool


General

 

Analysis Space

Item

Settings

Analysis Space

3D

Model Unit

mm

 

Analysis Conditions

This is a static analysis.

Item

Settings

Solver

Stress Analysis [Galileo]

Analysis Type

Static Analysis

Options

N/A

 

Model

The material is iron.

The inner faces of the holes are fixed by boundary condition.

The force is applied on the top face of the tool by the distributed face load boundary condition.

Body Attributes and Materials

Body Number/Type

Body Attribute Name

Material Name

17/Solid

TOOL

007_Fe *

* Available from the material DB

Boundary Conditions

The value of distributed face load is set assuming that a total of 100 kg is applied to the tip face of the tool.
The area of the tip face: 0.005
2x3.14=0.0000785 m2

Total load: 100×9.8 = 980 N

Distributed load: total load/area of front face: approx.12484076 N/m2 (= Pa )

Boundary Condition Name/Topology

Tab

Boundary Condition Type

Settings

FIX/Face

Mechanical

Displacement

Select all X/Y/Z components.

UX=0, UY=0, UZ=0

LOAD/Face

Mechanical

Distributed Face Load

X=0, Y=0, Z=-1.2x107 [Pa]

 

Results

The Z-direction displacement is shown below by contour. The contour diagram shows the magnitude of displacement.

The displacement in the -Z direction is larger towards the tip of the tool.

 

The vectors of the stress are shown below. The unit is [Pa].

The upper part of the tool is getting the tensile stress, whereas the lower part is getting the compressive stress.